Device and method for a gas burner

ABSTRACT

A gas range having a cook top and a gas burner assembly connected to a source of gas having a variable flow rate. The burner assembly is positioned in the cook top. The gas burner assembly has a burner body with a gas input, the gas input is in a first flow communication with a first chamber and a second flow communication with a second chamber. Each chamber has at least one port in an exterior wall for flow communication to an area external of the burner body for combustion of the gas. The second flow communication has a tripping pin to deflect flow during high flow conditions and to not deflect flow during low flow conditions. A burner cap is positioned on the burner body.

BACKGROUND OF THE INVENTION

This invention relates generally to a method and apparatus for gas burners, and, more particularly, a method and apparatus for improved flow characteristics for gas surface burners used in a gas-cooking product.

Atmospheric gas burners are commonly used as surface units in household gas cooking appliances. A significant factor in the performance of gas burners is their ability to withstand airflow disturbances from the surroundings, such as room drafts, rapid movement of cabinet doors, and oven door manipulation. Manipulation of the oven door is particularly troublesome because rapid openings and closings of the oven door often produce respective under-pressure and over-pressure conditions under the cook top.

Gas surface burners used in cooking products typically include a burner body including a plurality of burner ports through which a gas is distributed, and a burner cap positioned over the burner body. Almost all designs include an internal chamber of increased gas volume near the burner ports. This is important where gas flow may change over time. Providing equal flame characteristics from one port to the next is critical to prevent hot spots or uneven heating of the cooking vessels. Variations in the size of the burner port and the distance of the burner port from the venturi can also affect the flame characteristics. Adverse changes in the flame characteristic are detrimental to various performance characteristics such as inability to support flames at certain ports particularly at very low gas input rates. Gas refers to any gas or fuel air mixture.

A larger port exhibits higher flow rates than smaller ports in the same burner for a given input flow. Thus, port sizing, a static attribute of a burner, often determines the flow characteristics of a particular burner at a specific flow. This defines the distribution of flow rates across the burner ports. In some cases, it is desired that the flow characteristics be “Dynamic” or variable. One such instance would be in a burner where the flow characteristics for a region of ports are altered during high flow and unaltered during low flow conditions. For example, where the port designs are optimized for low flow, the ports produce poor and undesirable operational conditions during high flow. This is particularly evident in multiple ring burner assemblies or burners having multiple flame rings.

SUMMARY OF THE INVENTION

As described herein, embodiments of the invention overcome one or more of the above or other disadvantages known in the art.

In one aspect, a gas range having a cook top and a gas burner assembly is connected to a source of gas having a variable flow rate. The burner assembly is positioned in the cook top. The gas burner assembly has a burner body with a gas input, the gas input is in a first flow communication with a first chamber and a second flow communication with a second chamber. Each chamber has at least one port in an exterior wall for flow communication to an area external of the burner body for combustion of the gas. The second flow communication has a tripping pin to deflect flow during high flow conditions and to not deflect flow during low flow conditions. A burner cap is positioned on the burner body.

In another aspect, a method for regulating a gas output of at least one port of a gas range burner assembly having at least one gas input. The method comprising: supplying gas to a first gas input, flowing the gas from the first gas input to a first chamber of a burner body of the burner assembly where the first chamber has at least one burner port. Flowing the gas from the first gas input past a projection to a second chamber of the burner body where the second chamber has at least one burner port. The projection is configured to allow substantially uniform gas distribution through the at least one burner port of the first chamber and the at least one port of the second chamber during a minimum gas input rate, and configured to limit the gas distribution to the at least one burner port of the second chamber at a second input rate greater than the first input rate.

In yet another aspect, a burner body comprises at least one gas input. Each gas input is in a first flow communication with a first chamber and a second flow communication through an opening with a second chamber. Each chamber has at least one port in an exterior wall for flow communication to an area external of the burner body for combustion of the gas. The second flow communication comprises a tripping pin configured between the opening to the second chamber and the at least one gas input.

BRIEF DESCRIPTION OF THE DRAWINGS

The following figures illustrate examples of embodiments of the invention. The figures are described in detail below.

FIG. 1 is a perspective view of a gas range according to an embodiment of the invention.

FIG. 2 is a perspective view of a burner assembly of the range of FIG. 1 according to an embodiment of the invention.

FIG. 3 is a perspective view of a burner body of the burner assembly of FIG. 2 according to an embodiment of the invention;

FIG. 4 is a cutaway view of the burner body of along 4-4 in FIG. 3.

FIG. 5 is a gas flow diagram of one venturi of the burner body of FIG. 3 at a gas flow rate greater then 2 Kbtu/hr.

FIG. 6 is a gas flow diagram of one venturi of the burner body of FIG. 3 at a gas flow rate less then 2 Kbtu/hr.

FIG. 7 is a view of the tripping pin of FIG. 3 according to an aspect of the invention.

DETAILED DESCRIPTION OF THE INVENTION

While the methods and apparatus are herein described in the context of a gas-fired cook top, as set forth more fully below, it is contemplated that the herein described method and apparatus may find utility in other applications, including, but not limited to, gas heater devices, gas ovens, gas kilns, gas-fired meat smoker devices, and gas barbecues. In addition, the principles and teachings set forth herein may find equal applicability to combustion burners for a variety of combustible fuels. The description herein below is therefore set forth only by way of illustration rather than limitation, and is not intended to limit the practice of the herein described methods and apparatus.

Typically, for a burner chamber, flow distribution is governed by individual port areas. The larger port exhibits higher flow rates than smaller ports. Thus, port sizing, a static attribute of a burner, primarily determines this flow characteristic. This defines the distribution of flow rates across the burner ports. In some cases, it is desired that the flow characteristics be “Dynamic” or variable. One such example of a dynamic flow application would be in a burner where an interior region of ports are altered during high flow and unaltered during low flow conditions. For example, the inside ports are optimized for a particular flow and therefore produce poor and undesirable operational conditions when different flow conditions are experienced. Particularly, the ports require a minimum flow rate to prevent premature extinguishing of the cooking flame, however, due to oxygen requirements for proper burning, also exhibit poor performance during high flow conditions.

FIG. 1 illustrates an exemplary freestanding gas range 100 in which the herein described methods and apparatus may be practiced. Range 100 includes an outer body or cabinet 112 that incorporates a generally rectangular cook top 114. An oven, not shown in detail, is positioned below cook top 114 and has a front-opening access door 116. A range backsplash 118 extends upward of a rear edge 120 of cook top 114 and contains various control selectors (not shown) for selecting operative features of heating elements for cook top 114 and the oven. It is contemplated that the herein described apparatus is applicable, not only to cook tops which form the upper portion of a range, such as range 100, but to other forms of cook tops as well, such as, but not limited to, built in cook tops that are mounted to a kitchen counter. Therefore, gas range 100 is provided by way of illustration rather than limitation, and accordingly there is no intention to limit application of the herein described methods and apparatus to any particular appliance or cook top, such as range 100 or cook top 114.

Cook top 114 includes four gas fueled burner assemblies 200 which are positioned in spaced apart pairs positioned adjacent each side of cook top 114. A recessed area 124 of cook top 114 surrounds each burner assembly 200. Recessed area 124 is positioned below an upper surface 126 of cook top 114 and serve to catch any spills from cooking vessels (not shown in FIG. 1) being used with cook top 114. Each burner assembly 200 extends upwardly through an opening in recessed areas 124, and a grate 128 is positioned over each burner 200. Each grate 128 includes a flat surface thereon for supporting cooking vessels and utensils over burner assemblies 200 for cooking of meal preparations placed therein.

While cook top 114 includes four grates 128 positioned over four burner assemblies 200 it is contemplated that greater or fewer numbers of grates could be employed with a greater or fewer number of burners without departing from the scope of the herein described methods and apparatus.

FIG. 2 is a perspective view of an exemplary burner assembly 200 that can be used with gas range 100 (shown in FIG. 1). Burner assembly 200 includes a burner cap 202 and a burner body 206. A venturi 208 having an entry area 212 is open to the interior of burner body 206 and defines a passage which extends axially through the base of burner body 206 to provide fuel/air flow to burner assembly 200. As used herein, the term “gas” refers to a combustible gas or gaseous fuel-air mixture.

Burner assembly 200 is mounted on a support surface, such as cook top 114, of a gas-cooking appliance such as a range or a cook top. The cap 202 is disposed over the top of burner body 206. Cap 206 can be fixedly attached or can simply rest on burner body 206 for easy removal. Burner assembly 200 also includes at least one igniter (not shown) extending through an opening in burner body 206. While one type of burner is described and illustrated, the herein described methods and apparatus are applicable to other types of burners, such as stamped aluminum burners and separately mounted orifice burners.

FIG. 3 is a perspective view of a burner body 206 that can be used with gas range 100 (shown in FIG. 1). Burner body 206 contains at least one input 212 where a gas is introduced. For each input, the gas travels through venturi 208 from entry area 212 to an opening 210. Each opening 210 is in flow communication with a set of chambers 220, 240 and 260. An outer wall 221, an inner wall 223, a lower surface of the burner body 206, and cap 202 define arcuate chamber 220. A plurality of primary burner ports 222 are disposed in outer wall 221. Gas from opening 210 enters chamber 220 over ridge 211 and exits ports 222 for combustion. Primary burner ports 222 are typically, although not necessarily, evenly spaced about outer wall 221. Inner wall 223 separates chamber 220 and chamber 240. A wall 241 further defines chamber 240. A plurality of burner ports 242 are disposed in wall 241. Gas flows from opening 210 over ridge 211 and into chamber 260 then out ports 262 and 264 for combustion. As used herein, the term “port” refers to an aperture of any shape from which a flame may be supported.

FIG. 4 shows the tripping pin 244 and doorway 246. Tripping pin 244 causes the flow of gas to ports 242 to remain relatively consistent even though the flow rate through opening 210 may change. During a change from a first flow rate to a second flow rate, where the first flow rate is less then the second flow rate, tripping pin 244 directs more of the gas to flow past doorway 246. This tripping of the flow reduces the percentage of gas entering chamber 240. Thus, while flow to chamber 240 may increase slightly the percentage of gas entering chamber 240 as compared to the total flow is reduced. As a result, ports 242 may then be optimized for lower flow conditions without producing high flow performance issues when the available oxygen for combustion is limited. This limit in available oxygen occurs from the limited volume within the burner assembly.

As shown in FIG. 5 the tripping pin 244 provides a flow deflection and pressure drop during a flow producing greater then 6 Kbtu/hr burner output. The 6 Kbtu/hr burner output is for the entire burner, therefore only 2 Kbtu/hr is experienced by each of the three venturi. The tripping pin 244 works in conjunction with the door 246 by deflecting a majority of the flow around the opening to the door 246. Therefore, only a lower percentage of the flow enters into chamber 240 for flow dispersion to the ports 242. The chamber 240 provides an area sealed from the other chambers 220 and 260 of the burner and allows for an even pressure distribution of flow from opening 210. The indicated flow streams are restricted to only the streams from opening 210 that affect ports 222 and 242, other flow streams, not shown, flow to ports 262 and 264.

The flow in FIG. 6 depicts a flow model like FIG. 5; however, the flow rate is reduced to produce less then 6 Kbtu/hr total burner output. During reduced flow conditions, the tripping pin 244 and door 246 have a reduced affect on deflecting the flow from chamber 240. A greater percentage of the flow enters chamber 240. Thus, even though there may be a reduced total flow, ports 242 experience only a small decrease in flow.

FIG. 7 is a view of the tripping pin 244 of FIG. 4. Tripping pin 244 causes the flow to chamber 240 to remain consistent over a range of flows from opening 210. Due to the geometry of tripping pin 244 gas exiting 210 at relatively high flow rates is directed past door 246. Door 246 is the only opening for gas to enter 240 to exit ports 242. During relatively high flow rates, as shown in FIG. 5, gas is pushed by edge 245 away from door 246. Further, the distance from wall 249 to corner 247 is greater then the distance from wall 249 to edge 251 of inner wall 223. However, during slower flow conditions, gas flowing from 210 contacts edge 245 and flows around corner 247 and enters door 246, as shown in FIG. 6.

While the invention has been described in terms of various specific embodiments, those skilled in the art will recognize that the invention can be practiced with modification within the spirit and scope of the claims. 

1. A gas range comprising: a) a cooktop; and b) a gas burner assembly connected to a source of gas having a variable flow rate, and positioned in said cooktop, said gas burner assembly comprising: a burner body comprising at least one gas input, each gas input in a first flow communication with a first chamber and a second flow communication through an opening with a second chamber, each chamber having at least one port in an exterior wall for flow communication to an area external of said burner body for combustion of the gas; wherein the second flow communication comprises a tripping pin between the opening to the second chamber and the at least one gas input; and a burner cap positioned on said burner body.
 2. A gas range in accordance with claim 1, wherein each gas input is in a third flow communication with a third chamber, the third chamber having at least one port in an exterior wall for combustion of the gas.
 3. A gas range in accordance with claim 1, wherein said burner body comprises three gas inputs.
 4. A gas range in accordance with claim 1, wherein the tripping pin has a first edge angled to deflect flow away from the opening to the second chamber during a first flow rate greater then a second flow rate and to not deflect flow away from the opening to the second chamber during the second flow rate.
 5. A gas range in accordance with claim 1, further comprising a wall separating the first and second chamber and the opening is configured in the wall; wherein the tripping pin projects from the wall next to the opening and is configured to deflect flow away from the opening to the second chamber during a first flow rate greater then a second flow rate and to not deflect flow away from the opening to the second chamber during the second flow rate.
 6. A method for regulating a gas output of at least one port of a gas range burner assembly having at least one gas input, said method comprising: supplying gas to a first gas input; flowing gas from said first gas input to a first chamber of a burner body of said burner assembly, said first chamber having at least one burner port; and flowing gas from said first gas input past a tripping pin through an opening into to a second chamber of said burner body, said second chamber having at least one burner port; wherein said tripping pin is configured between the opening to the second chamber and the at least one gas input.
 7. A method for regulating a gas output of at least one port of a gas range burner assembly of claim 6, wherein the tripping pin has a first edge angled to deflect flow away from the opening to the second chamber during a first flow rate greater then a second flow rate and to not deflect flow away from the opening to the second chamber during the second flow rate.
 8. A method for regulating a gas output of at least one port of a gas range burner assembly of claim 6, further comprising a wall separating the first and second chamber and the opening is configured in the wall; wherein the tripping pin projects from the wall next to the opening and is configured to deflect flow away from the opening to the second chamber during a first flow rate greater then a second flow rate and to not deflect flow away from the opening to the second chamber during the second flow rate.
 9. A method for regulating a gas output of at least one port of a gas range burner assembly of claim 6, further comprising flowing gas from said first gas input to a third chamber of said burner body, the third chamber having at least one burner port.
 10. A method for regulating a gas output of at least one port of a gas range burner assembly of claim 6, further comprising supplying gas to a second gas input. flowing gas from said second gas input to a fourth chamber of a burner body of said burner assembly, said fourth chamber having at least one burner port; and flowing gas from said second gas input past a projection to a fifth chamber of said burner body, said fifth chamber having at least one burner port; wherein said projection is configured to allow substantially uniform gas distribution through said at least one burner port of said fourth chamber and said at least one port of said fifth chamber during a minimum gas input rate, and configured to limit the gas distribution to said at least one burner port of said fifth chamber at a second input rate greater than the first input rate.
 11. A method for regulating a gas output of at least one port of a gas range burner assembly of claim 10 further comprising flowing gas from said second gas input to a sixth chamber of said burner body, the sixth chamber having at least one burner port.
 12. A method for regulating a gas output of at least one port of a gas range burner assembly of claim 6, further comprising supplying gas to a third gas input. flowing gas from said third gas input to a seventh chamber of a burner body of said burner assembly, said seventh chamber having at least one burner port; and flowing gas from said third gas input past a projection to a eighth chamber of said burner body, said eighth chamber having at least one burner port; wherein said projection is configured to allow substantially uniform gas distribution through said at least one burner port of said seventh chamber and said at least one port of said eighth chamber during a minimum gas input rate, and configured to limit the gas distribution to said at least one burner port of said eighth chamber at a second input rate greater than the first input rate.
 13. A method for regulating a gas output of at least one port of a gas range burner assembly of claim 12 further comprising flowing gas from said third gas input to a ninth chamber of said burner body, the ninth chamber having at least one burner port.
 14. A burner body comprising: at least one gas input, each gas input in a first flow communication with a first chamber and a second flow communication through an opening with a second chamber, each chamber having at least one port in an exterior wall for flow communication to an area external of said burner body for combustion of the gas; wherein the second flow communication comprises a tripping pin configured between the opening to the second chamber and the at least one gas input.
 15. A burner body in accordance with claim 14, wherein each gas input is in a third flow communication with a third chamber, the third chamber having at least one port in an exterior wall for combustion of the gas.
 16. A burner body in accordance with claim 14, wherein said burner body comprises three gas inputs.
 17. A burner body in accordance with claim 14, wherein the tripping pin has a first edge angled to deflect flow away from the opening to the second chamber during a first flow rate greater then a second flow rate and to not deflect flow away from the opening to the second chamber during the second flow rate.
 18. A burner body in accordance with claim 14, further comprising a wall separating the first and second chamber and the opening is configured in the wall; wherein the tripping pin projects from the wall next to the opening and is configured to deflect flow away from the opening to the second chamber during a first flow rate greater then a second flow rate and to not deflect flow away from the opening to the second chamber during the second flow rate. 